On August 28, 2012, the Department of Energy Conservation and Comprehensive Utilization of the Ministry of Industry and Information Technology organized a review meeting for the “ Ignition Engine Remanufacturing Project Implementation Plan†project in Beijing. Experts and related business personnel from various fields such as automobiles, construction machinery and agricultural machinery listened carefully. The special report and explanation of the research group. After questioning and discussion, representatives attending the meeting unanimously agreed that the "Opinions on the Implementation of Internal Combustion Engine Remanufacturing Project" (hereinafter referred to as the " Implementation Opinion ") passed the review.
In line with the scientific concept of development, accelerating the development of circular economy, building a "two-type" society and transforming the principles of sustained and healthy development of economic growth, the Ministry of Industry and Information Technology has proposed research on the implementation of energy conservation and comprehensive utilization during the " 12th Five-Year Plan" development period. The measures set forth the priorities and directions for the remanufacturing of internal combustion engines in China in the coming period.
The reporter learned that in May 2011, the China Internal Combustion Engine Industry Association accepted the entrustment from the Ministry of Industry and Information Technology and began preparations for the preparation of the "Implementation Opinions." After several rounds of consultations, discussions, suggestions, repeated revisions, actual investigations, supplements, and other steps over a period of more than one year, the “Implementation Opinions†task force was composed of experts from the internal combustion engine industry, research, and research and was prepared by experts. Made.
Gao Dongsheng, deputy director of the Department of Energy Conservation and Comprehensive Utilization of the Ministry of Industry and Information Technology, said in his speech that the "Implementation Opinions" has been promoted by the China Association of Internal Combustion Engine Industry Organizations. After more than a year of extensive research and discussion, many experts and entrepreneurs have put forward a lot of valuable comments. The opinions and suggestions of the Ministry of Industry and Information Technology will be organized and implemented as soon as possible. In the coming period, issues related to the remanufacturing of internal combustion engines should be thoroughly studied, gradually combed, and improved as soon as possible.
The development of the remanufacturing of the internal combustion engine industry is an important way to achieve energy-saving and consumption reduction of the internal combustion engine industry, form a recycling-type production mode and consumption mode, and has important practical significance and far-reaching strategic significance for improving the competitiveness of China's equipment manufacturing industry. Professor Liu Shishen, former director of the National Defense Key Laboratory of Armored Remanufacturing Technology and the president of the Armored Forces Engineering College, pointed out in his speech that under the current circumstances in which many industrial enterprises have encountered difficulties in product sales, the "Implementation Opinions" guidance is very correct.
The reporter noted that the “Implementation Opinions†proposed demonstration projects for the remanufacturing of the entire engine and key parts and components, demonstrative projects for remanufacturing key components, demonstration projects for high-efficiency, clean, upgraded and remanufactured internal combustion engines, and demonstration projects for remanufacturing reverse logistics systems. The key project, and put forward the supporting plan for the construction plan of the remanufacturing supporting service system.
According to the "Implementation Opinions", by the end of the "Twelfth Five-Year Plan" period, China's internal combustion engine industry must achieve the overall goal of remanufacturing production capacity of 350,000 sets of various types of internal combustion engines. Among them, there are 6 remanufacturing enterprises with a total size of more than 50,000 units, and more than 6 units with 50,000 units or less. There are 30 large-scale supporting enterprises for key parts such as crankshafts, generators, starters, oil pumps, fuel pumps, pumps, and superchargers.
In terms of industry scale, the "Implementation Opinions" proposes that the size of China's internal combustion engine remanufacturing industry will reach 10 billion yuan by the end of the 12th Five-Year Plan, and the scale of remanufactured products supporting services industry will reach 7 billion yuan; the whole industry will achieve annual savings in metal 27 Million tons, energy saving 183,000 tons of standard coal, reducing carbon dioxide emissions 21,000 tons, creating 25,000 jobs, reducing end-use consumer costs 7 billion yuan.
According to the data provided by China Internal Combustion Engine Industry Association, the total output of internal combustion engine products in China has reached 77 million units in 2011, and it is expected that the number of all types of internal combustion engines in China will increase by 466 million units by the end of the “Twelfth Five-Year Plan†period. Professor Xie Hui of the Tianjin University of Mechanical Engineering believes that the quantitative relationship between new products and new ownership is 1:6. Due to the remanufactured energy-saving materials, after remanufacturing, the life span of the internal combustion engine can be extended by an average of one year. The resulting benefits will be equivalent to the levels created in the six years of new machine production, which will have a staggering value. Therefore, it can be said that China's internal combustion engine market has a huge amount of possession and high remanufacturing value of products and is suitable for remanufacturing, which gives the remanufacturing industry of the internal combustion engine its ushered development period.
In addition, the "Implementation Opinions" also proposed the establishment of a number of demonstration projects for the remanufacturing of internal combustion engines in the automobile and related industries. The preliminary establishment of the industry-wide reverse logistics system will be established. Common key technologies such as remanufacturing forming and testing will be widely used in the industry. The manufacturing process and technical equipment have reached the international advanced level. The members of the jury agreed that the “both ends†of the remanufacturing of internal combustion engines—the recycling of old parts and the sales of remanufactured products—are extremely important links in terms of technical grasp and production capacity improvement, and are the key to further strengthening the construction in the next step of development. content.
In terms of policy support, in addition to measures already proposed in the "Implementation Opinions" such as actively promoting the identification of internal combustion engine remanufactured products, intensifying support for remanufacturing policies, strengthening the construction of an internal combustion engine remanufacturing technology support system, and strict supervision of quality of remanufactured products, Zhou Hongbin, commercial director of Caterpillar Remanufacturing Shanghai, also proposed that Caterpillar's 30-year remanufacturing experience shows that policy support is not only a tax subsidy issue, as old parts, raw materials, and new parts are all in production in the remanufacturing industry. Intervention, a set of specialized remanufacturing accounting standards in the United States has positive and constructive significance for China's just-initiated remanufacturing industry.
"The standard does not drop, the demand does not diminish, the service must be guaranteed - a simple sentence is: remanufactured product quality, performance, life is not less than the same type of new products." Gao Dongsheng pointed out that the next step of remanufacturing internal combustion engine will focus on improving In the perspective of social consumption of remanufactured products, the market consumption of remanufactured products will be nurtured from the demand environment and the consumer environment. More emphasis will be placed on the demand side rather than on the supply side; at the same time, the remanufacturing industry must Market-led, enterprise-oriented, guided by the government, and promoted by the association.
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