1000mm cantilever wire stranding machine for the assembly of multi-strand cored wire
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1) Application:
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Cantilever wire stranding machine is used to twist multi-core wires such as high-frequency wire, data wire, computer wire and power lines etc.
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2).Equipment composition:
 a. Φ400-630mm* 26-head tension gun payoff ---------------------------------------------------------------------- 1 Set
b. Central taping machine + longitudinal aluminum foil stand + wire assembly stand three in one ----1 Set
c. Electrical control cabinet------------------------------------------------------------------------------------------------1 Set
d. Mainframe------------------------------------------------------------------------------------------------------------------1 Set
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3).Equipment specification:
1. Φ400-630mm* 26-head assembly payoff:
2.Type: bilateral single layer, shaft type passive payoff
3. Pay-off way: adopting combination guide pulley payoff
4. adopting spring tension gun + brake belt adjusting tension
5. Way of locking bobbin: adopting cone-jacking + cone-jacking screwed locking bobbin
6. Bobbin transmission way: adopting bearing transmission
7. Caster: adopting 3" brake movable caster
8. Applicable bobbin size: Φ400-630mm bobbin (detailed size shall be provided by customer)
9. Equipped with tension and wire break sensing device
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4). Central taping machine:
1. Type: single-head separable center taping
2. Driven power: 2HP AC brake motor (Siemens) + inverter (Yaskawa)
3. Taping direction: "S"or"Z" stranding direction that can be converted arbitrarily via internal adjustment switch
4. Tape rotary plate: plate diameter: Φ450mm, width: 15mm~30mm; hole diameter: 50mm
5. Applicable material: cotton paper, Mylar tape, aluminum foil
6. Taping distance: adopting motor adjustment (only adjust when the machine is running at a slow speed)
7. Tension adjustment: adjusted outside of the machine, it can be adjusted arbitrarily when running, the tension can be also adjusted separately
8. Taping speed: Max.2000RPM, interlock with single twisting machine
9. Tape-coiling guide rod: Φ16mm hole *460mm length
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5).Longitudinal Aluminum foil stand:
1. Applicable aluminum foil plate diameterΦ480mm, aluminum foil width: 10mm-35mm, aluminum foil hole diameter: 2"~3"
2. Tension adjustment: adopting belt wheel + flat belt
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6). Cantilever single twisting machine:
1. Application: multi-wire assembly and continuous taping of PVC, PE wires, power wires including filling, control cable, communication cable and coaxial cables etc.
2. Applicable single wire diameter: Φ1.0~8.0mm, stranded diameter: Max.Φ25mm
3. Pitch scope: 30~300mm [electronic gear pitch], traversed distance scope: 3~20mm [PLC data setting], pitch control: differential + AC motor + inverter + decoder + PLC (pitch error within ±0.2mm under steady speed state ), pitch adjustment: input setting value on the touch screen directly, automatic tracking the pitch after the pitch is set.
4. Main shaft rotary speed: Max. 750RPM, normal speed 600RPM/min.
5. Coiling iron bobbin size: Φ1000mm (stamping iron bobbin)
6. Wire-distribution eyelet plate layout is 1+6+12+18 equitable distribution, eyelet material: ceramics
7. Bobbin lifting way: adopting 1HP motor + oil-pressure system + button to control lifting bobbin
8.Way of loading/unloading bobbin: adopting oblique plate+ turning plate with 180 degree positioning, push bobbin manually
9. Power:
-Â Â Mainframe power: 25HP*4P AC motor (Siemens) + inverter (YASKAWA)
-Â Â Coiling power: 5HP*6P brake motor (Siemens) + inverter (YASKAWA)
10. FWD and REV stranding direction: realizing "S" or "Z" stranding direction by adjusting the switch inside the control cabinet for changing the rotary direction of motor.
11. Traversing method: bearing type, adopting imported rolled ball screw + precise slideway to proceed with traversing, traversed distance power: 1/2HP AC gear motor + inverter; traversed distance control: AC motor + inverter + decoder + PLC (traversed distance error within ±0.05mm under steady speed state)
12. Safety measurements: machine can't start in case of any failure display such as door un-closed well, bobbin loosing, supporting plate positioning etc.
13. Automatically shutdown in case of wire break and bobbin being full
14. Wire-crossing guide pulley groove diameter: Φ150mm (surface shall be coated with ceramics)
15. Bearings: SKF
16. Meter-counting precision: 0.8%
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7) Brands for the main parts of the equipment:
1. Inverter brands: YASKAWA
2. Motor brands: SIEMENS
3. PLC brand: MITSUBISHI
4. Other electrical components adopt SCHNEIDER brand
5. Bearing brand: SKF
6. Decoder adopts LIKE high-definition product
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8) Currently we the following models for the cantilever wire stranding machine:
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Machine model |
CSJ630 |
CSJ800 |
CSJ1000 |
CSJ1250 |
Application |
Used to twist multi-core wires such as high-frequency wires, data wires, computer wires and power wires etc. |
|||
Cored wire spec. |
Φ0.6-3.0mm |
Φ0.6-5.0mm |
Φ1.0-8mm |
Φ3-10mm |
Stranded outside diameter |
Φ15mm |
Φ20mm |
Φ25mm |
Φ30mm |
Pitch range |
Set pitch on the touch screen, pitch range: 20-250mm, PLC control, pitch is very stable when it accelerates or decelerates |
|||
Rotary speed |
Max. 900rpm |
Max. 800rpm |
Max. 600rpm |
Max. 400rpm |
Power |
15HP motor + differential |
20HP motor + differential |
25HP motor + differential |
40HP motor + differential |
Taping way |
Single-head horizontal high-speed central taping machine + dual-head side taping machine |
|||
Taping tension |
Adopt magnetic powder clutch + PLC automatic calculation, taping tension is constant from full bobbin to empty bobbin without manual adjustment |
|||
Take-up |
Shaft-traversing, wire won't be damaged by pulling or pushing force in the corse of traversing, throw and distance of traversing can be adjusted arbitrarily as per wire specification. |
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1000mm cantilever wire stranding machine for the assembly of multi-strand cored wire
Â
1) Application:
Â
Cantilever wire stranding machine is used to twist multi-core wires such as high-frequency wire, data wire, computer wire and power lines etc.
Â
2).Equipment composition:
 a. Φ400-630mm* 26-head tension gun payoff ---------------------------------------------------------------------- 1 Set
b. Central taping machine + longitudinal aluminum foil stand + wire assembly stand three in one ----1 Set
c. Electrical control cabinet------------------------------------------------------------------------------------------------1 Set
d. Mainframe------------------------------------------------------------------------------------------------------------------1 Set
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3).Equipment specification:
1. Φ400-630mm* 26-head assembly payoff:
2.Type: bilateral single layer, shaft type passive payoff
3. Pay-off way: adopting combination guide pulley payoff
4. adopting spring tension gun + brake belt adjusting tension
5. Way of locking bobbin: adopting cone-jacking + cone-jacking screwed locking bobbin
6. Bobbin transmission way: adopting bearing transmission
7. Caster: adopting 3" brake movable caster
8. Applicable bobbin size: Φ400-630mm bobbin (detailed size shall be provided by customer)
9. Equipped with tension and wire break sensing device
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4). Central taping machine:
1. Type: single-head separable center taping
2. Driven power: 2HP AC brake motor (Siemens) + inverter (Yaskawa)
3. Taping direction: "S"or"Z" stranding direction that can be converted arbitrarily via internal adjustment switch
4. Tape rotary plate: plate diameter: Φ450mm, width: 15mm~30mm; hole diameter: 50mm
5. Applicable material: cotton paper, Mylar tape, aluminum foil
6. Taping distance: adopting motor adjustment (only adjust when the machine is running at a slow speed)
7. Tension adjustment: adjusted outside of the machine, it can be adjusted arbitrarily when running, the tension can be also adjusted separately
8. Taping speed: Max.2000RPM, interlock with single twisting machine
9. Tape-coiling guide rod: Φ16mm hole *460mm length
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5).Longitudinal Aluminum foil stand:
1. Applicable aluminum foil plate diameterΦ480mm, aluminum foil width: 10mm-35mm, aluminum foil hole diameter: 2"~3"
2. Tension adjustment: adopting belt wheel + flat belt
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6). Cantilever single twisting machine:
1. Application: multi-wire assembly and continuous taping of PVC, PE wires, power wires including filling, control cable, communication cable and coaxial cables etc.
2. Applicable single wire diameter: Φ1.0~8.0mm, stranded diameter: Max.Φ25mm
3. Pitch scope: 30~300mm [electronic gear pitch], traversed distance scope: 3~20mm [PLC data setting], pitch control: differential + AC motor + inverter + decoder + PLC (pitch error within ±0.2mm under steady speed state ), pitch adjustment: input setting value on the touch screen directly, automatic tracking the pitch after the pitch is set.
4. Main shaft rotary speed: Max. 750RPM, normal speed 600RPM/min.
5. Coiling iron bobbin size: Φ1000mm (stamping iron bobbin)
6. Wire-distribution eyelet plate layout is 1+6+12+18 equitable distribution, eyelet material: ceramics
7. Bobbin lifting way: adopting 1HP motor + oil-pressure system + button to control lifting bobbin
8.Way of loading/unloading bobbin: adopting oblique plate+ turning plate with 180 degree positioning, push bobbin manually
9. Power:
-Â Â Mainframe power: 25HP*4P AC motor (Siemens) + inverter (YASKAWA)
-Â Â Coiling power: 5HP*6P brake motor (Siemens) + inverter (YASKAWA)
10. FWD and REV stranding direction: realizing "S" or "Z" stranding direction by adjusting the switch inside the control cabinet for changing the rotary direction of motor.
11. Traversing method: bearing type, adopting imported rolled ball screw + precise slideway to proceed with traversing, traversed distance power: 1/2HP AC gear motor + inverter; traversed distance control: AC motor + inverter + decoder + PLC (traversed distance error within ±0.05mm under steady speed state)
12. Safety measurements: machine can't start in case of any failure display such as door un-closed well, bobbin loosing, supporting plate positioning etc.
13. Automatically shutdown in case of wire break and bobbin being full
14. Wire-crossing guide pulley groove diameter: Φ150mm (surface shall be coated with ceramics)
15. Bearings: SKF
16. Meter-counting precision: 0.8%
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7) Brands for the main parts of the equipment:
1. Inverter brands: YASKAWA
2. Motor brands: SIEMENS
3. PLC brand: MITSUBISHI
4. Other electrical components adopt SCHNEIDER brand
5. Bearing brand: SKF
6. Decoder adopts LIKE high-definition product
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8) Currently we the following models for the cantilever wire stranding machine:
Â
Machine model |
CSJ630 |
CSJ800 |
CSJ1000 |
CSJ1250 |
Application |
Used to twist multi-core wires such as high-frequency wires, data wires, computer wires and power wires etc. |
|||
Cored wire spec. |
Φ0.6-3.0mm |
Φ0.6-5.0mm |
Φ1.0-8mm |
Φ3-10mm |
Stranded outside diameter |
Φ15mm |
Φ20mm |
Φ25mm |
Φ30mm |
Pitch range |
Set pitch on the touch screen, pitch range: 20-250mm, PLC control, pitch is very stable when it accelerates or decelerates |
|||
Rotary speed |
Max. 900rpm |
Max. 800rpm |
Max. 600rpm |
Max. 400rpm |
Power |
15HP motor + differential |
20HP motor + differential |
25HP motor + differential |
40HP motor + differential |
Taping way |
Single-head horizontal high-speed central taping machine + dual-head side taping machine |
|||
Taping tension |
Adopt magnetic powder clutch + PLC automatic calculation, taping tension is constant from full bobbin to empty bobbin without manual adjustment |
|||
Take-up |
Shaft-traversing, wire won't be damaged by pulling or pushing force in the corse of traversing, throw and distance of traversing can be adjusted arbitrarily as per wire specification. |
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Feature:
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Main Application
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Main Models:
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