Single Stranding Machine for Bobbin 1000mm

Model NO.: CSJ1000
Production Scope: Product Line
Rotary Speed: Max.600 Rpm
Driven Motor: 25HP
Wire Diameter: 1.0mm-8mm
Max. Stranded Outside Diameter: 25mm
Power: 25HP Motor + Differential Mechanism
Operation: PLC Man-Machine Interface
Pitch: Set Pitch on The Touch Screen: 20-250mm,
Motor Brand: Siemens
Inverter: Siemens or Emerson
Bearing: SKF or NSK
Trademark: SINO STAR
Specification: SGS
Origin: Dongguan, Guangdong, China
Model NO.: CSJ1000
Production Scope: Product Line
Rotary Speed: Max.600 Rpm
Driven Motor: 25HP
Wire Diameter: 1.0mm-8mm
Max. Stranded Outside Diameter: 25mm
Power: 25HP Motor + Differential Mechanism
Operation: PLC Man-Machine Interface
Pitch: Set Pitch on The Touch Screen: 20-250mm,
Motor Brand: Siemens
Inverter: Siemens or Emerson
Bearing: SKF or NSK
Trademark: SINO STAR
Specification: SGS
Origin: Dongguan, Guangdong, China

1000mm cantilever wire stranding machine for the assembly of multi-strand cored wire

 

1) Application:

 

Cantilever wire stranding machine is used to twist multi-core wires such as high-frequency wire, data wire, computer wire and power lines etc.

 

2).Equipment composition:

 a. Φ400-630mm* 26-head tension gun payoff ---------------------------------------------------------------------- 1 Set

b. Central taping machine + longitudinal aluminum foil stand + wire assembly stand three in one ----1 Set

c. Electrical control cabinet------------------------------------------------------------------------------------------------1 Set

d. Mainframe------------------------------------------------------------------------------------------------------------------1 Set

 

3).Equipment specification:

1. Φ400-630mm* 26-head assembly payoff:

2.Type: bilateral single layer, shaft type passive payoff

3. Pay-off way: adopting combination guide pulley payoff

4. adopting spring tension gun + brake belt adjusting tension

5. Way of locking bobbin: adopting cone-jacking + cone-jacking screwed locking bobbin

6. Bobbin transmission way: adopting bearing transmission

7. Caster: adopting 3" brake movable caster

8. Applicable bobbin size: Φ400-630mm bobbin (detailed size shall be provided by customer)

9. Equipped with tension and wire break sensing device

 

4). Central taping machine:

1. Type: single-head separable center taping

2. Driven power: 2HP AC brake motor (Siemens) + inverter (Yaskawa)

3. Taping direction: "S"or"Z" stranding direction that can be converted arbitrarily via internal adjustment switch

4. Tape rotary plate: plate diameter: Φ450mm, width: 15mm~30mm; hole diameter: 50mm

5. Applicable material: cotton paper, Mylar tape, aluminum foil

6. Taping distance: adopting motor adjustment (only adjust when the machine is running at a slow speed)

7. Tension adjustment: adjusted outside of the machine, it can be adjusted arbitrarily when running, the tension can be also adjusted separately

8. Taping speed: Max.2000RPM, interlock with single twisting machine

9. Tape-coiling guide rod: Φ16mm hole *460mm length

 

5).Longitudinal Aluminum foil stand:

1. Applicable aluminum foil plate diameterΦ480mm, aluminum foil width: 10mm-35mm, aluminum foil hole diameter: 2"~3"

2. Tension adjustment: adopting belt wheel + flat belt

 

6). Cantilever single twisting machine:

1. Application: multi-wire assembly and continuous taping of PVC, PE wires, power wires including filling, control cable, communication cable and coaxial cables etc.

2. Applicable single wire diameter: Φ1.0~8.0mm, stranded diameter: Max.Φ25mm

3. Pitch scope: 30~300mm [electronic gear pitch], traversed distance scope: 3~20mm [PLC data setting], pitch control: differential + AC motor + inverter + decoder + PLC (pitch error within ±0.2mm under steady speed state ), pitch adjustment: input setting value on the touch screen directly, automatic tracking the pitch after the pitch is set.

4. Main shaft rotary speed: Max. 750RPM, normal speed 600RPM/min.

5. Coiling iron bobbin size: Φ1000mm (stamping iron bobbin)

6. Wire-distribution eyelet plate layout is 1+6+12+18 equitable distribution, eyelet material: ceramics

7. Bobbin lifting way: adopting 1HP motor + oil-pressure system + button to control lifting bobbin

8.Way of loading/unloading bobbin: adopting oblique plate+ turning plate with 180 degree positioning, push bobbin manually

9. Power:

-  Mainframe power: 25HP*4P AC motor (Siemens) + inverter (YASKAWA)

-  Coiling power: 5HP*6P brake motor (Siemens) + inverter (YASKAWA)

10. FWD and REV stranding direction: realizing "S" or "Z" stranding direction by adjusting the switch inside the control cabinet for changing the rotary direction of motor.

11. Traversing method: bearing type, adopting imported rolled ball screw + precise slideway to proceed with traversing, traversed distance power: 1/2HP AC gear motor + inverter; traversed distance control: AC motor + inverter + decoder + PLC (traversed distance error within ±0.05mm under steady speed state)

12. Safety measurements: machine can't start in case of any failure display such as door un-closed well, bobbin loosing, supporting plate positioning etc.

13. Automatically shutdown in case of wire break and bobbin being full

14. Wire-crossing guide pulley groove diameter: Φ150mm (surface shall be coated with ceramics)

15. Bearings: SKF

16. Meter-counting precision: 0.8%

 

7) Brands for the main parts of the equipment:

1. Inverter brands: YASKAWA

2. Motor brands: SIEMENS

3. PLC brand: MITSUBISHI

4. Other electrical components adopt SCHNEIDER brand

5. Bearing brand: SKF

6. Decoder adopts LIKE high-definition product

 

8) Currently we the following models for the cantilever wire stranding machine:

 

Machine model

CSJ630

CSJ800

CSJ1000

CSJ1250

Application

Used to twist multi-core wires such as high-frequency wires, data wires, computer wires and power wires etc.

Cored wire spec.

Φ0.6-3.0mm

Φ0.6-5.0mm

Φ1.0-8mm

Φ3-10mm

Stranded outside diameter

Φ15mm

Φ20mm

Φ25mm

Φ30mm

Pitch range

Set pitch on the touch screen, pitch range: 20-250mm, PLC control, pitch is very stable when it accelerates or decelerates

Rotary speed

Max. 900rpm

Max. 800rpm

Max. 600rpm

Max. 400rpm

Power

15HP motor + differential

20HP motor + differential

25HP motor + differential

40HP motor + differential

Taping way

Single-head horizontal high-speed central taping machine + dual-head side taping machine

Taping tension

Adopt magnetic powder clutch + PLC automatic calculation, taping tension is constant from full bobbin to empty bobbin without manual adjustment

Take-up

Shaft-traversing, wire won't be damaged by pulling or pushing force in the corse of traversing, throw and distance of traversing can be adjusted arbitrarily as per wire specification.

 

1000mm cantilever wire stranding machine for the assembly of multi-strand cored wire

 

1) Application:

 

Cantilever wire stranding machine is used to twist multi-core wires such as high-frequency wire, data wire, computer wire and power lines etc.

 

2).Equipment composition:

 a. Φ400-630mm* 26-head tension gun payoff ---------------------------------------------------------------------- 1 Set

b. Central taping machine + longitudinal aluminum foil stand + wire assembly stand three in one ----1 Set

c. Electrical control cabinet------------------------------------------------------------------------------------------------1 Set

d. Mainframe------------------------------------------------------------------------------------------------------------------1 Set

 

3).Equipment specification:

1. Φ400-630mm* 26-head assembly payoff:

2.Type: bilateral single layer, shaft type passive payoff

3. Pay-off way: adopting combination guide pulley payoff

4. adopting spring tension gun + brake belt adjusting tension

5. Way of locking bobbin: adopting cone-jacking + cone-jacking screwed locking bobbin

6. Bobbin transmission way: adopting bearing transmission

7. Caster: adopting 3" brake movable caster

8. Applicable bobbin size: Φ400-630mm bobbin (detailed size shall be provided by customer)

9. Equipped with tension and wire break sensing device

 

4). Central taping machine:

1. Type: single-head separable center taping

2. Driven power: 2HP AC brake motor (Siemens) + inverter (Yaskawa)

3. Taping direction: "S"or"Z" stranding direction that can be converted arbitrarily via internal adjustment switch

4. Tape rotary plate: plate diameter: Φ450mm, width: 15mm~30mm; hole diameter: 50mm

5. Applicable material: cotton paper, Mylar tape, aluminum foil

6. Taping distance: adopting motor adjustment (only adjust when the machine is running at a slow speed)

7. Tension adjustment: adjusted outside of the machine, it can be adjusted arbitrarily when running, the tension can be also adjusted separately

8. Taping speed: Max.2000RPM, interlock with single twisting machine

9. Tape-coiling guide rod: Φ16mm hole *460mm length

 

5).Longitudinal Aluminum foil stand:

1. Applicable aluminum foil plate diameterΦ480mm, aluminum foil width: 10mm-35mm, aluminum foil hole diameter: 2"~3"

2. Tension adjustment: adopting belt wheel + flat belt

 

6). Cantilever single twisting machine:

1. Application: multi-wire assembly and continuous taping of PVC, PE wires, power wires including filling, control cable, communication cable and coaxial cables etc.

2. Applicable single wire diameter: Φ1.0~8.0mm, stranded diameter: Max.Φ25mm

3. Pitch scope: 30~300mm [electronic gear pitch], traversed distance scope: 3~20mm [PLC data setting], pitch control: differential + AC motor + inverter + decoder + PLC (pitch error within ±0.2mm under steady speed state ), pitch adjustment: input setting value on the touch screen directly, automatic tracking the pitch after the pitch is set.

4. Main shaft rotary speed: Max. 750RPM, normal speed 600RPM/min.

5. Coiling iron bobbin size: Φ1000mm (stamping iron bobbin)

6. Wire-distribution eyelet plate layout is 1+6+12+18 equitable distribution, eyelet material: ceramics

7. Bobbin lifting way: adopting 1HP motor + oil-pressure system + button to control lifting bobbin

8.Way of loading/unloading bobbin: adopting oblique plate+ turning plate with 180 degree positioning, push bobbin manually

9. Power:

-  Mainframe power: 25HP*4P AC motor (Siemens) + inverter (YASKAWA)

-  Coiling power: 5HP*6P brake motor (Siemens) + inverter (YASKAWA)

10. FWD and REV stranding direction: realizing "S" or "Z" stranding direction by adjusting the switch inside the control cabinet for changing the rotary direction of motor.

11. Traversing method: bearing type, adopting imported rolled ball screw + precise slideway to proceed with traversing, traversed distance power: 1/2HP AC gear motor + inverter; traversed distance control: AC motor + inverter + decoder + PLC (traversed distance error within ±0.05mm under steady speed state)

12. Safety measurements: machine can't start in case of any failure display such as door un-closed well, bobbin loosing, supporting plate positioning etc.

13. Automatically shutdown in case of wire break and bobbin being full

14. Wire-crossing guide pulley groove diameter: Φ150mm (surface shall be coated with ceramics)

15. Bearings: SKF

16. Meter-counting precision: 0.8%

 

7) Brands for the main parts of the equipment:

1. Inverter brands: YASKAWA

2. Motor brands: SIEMENS

3. PLC brand: MITSUBISHI

4. Other electrical components adopt SCHNEIDER brand

5. Bearing brand: SKF

6. Decoder adopts LIKE high-definition product

 

8) Currently we the following models for the cantilever wire stranding machine:

 

Machine model

CSJ630

CSJ800

CSJ1000

CSJ1250

Application

Used to twist multi-core wires such as high-frequency wires, data wires, computer wires and power wires etc.

Cored wire spec.

Φ0.6-3.0mm

Φ0.6-5.0mm

Φ1.0-8mm

Φ3-10mm

Stranded outside diameter

Φ15mm

Φ20mm

Φ25mm

Φ30mm

Pitch range

Set pitch on the touch screen, pitch range: 20-250mm, PLC control, pitch is very stable when it accelerates or decelerates

Rotary speed

Max. 900rpm

Max. 800rpm

Max. 600rpm

Max. 400rpm

Power

15HP motor + differential

20HP motor + differential

25HP motor + differential

40HP motor + differential

Taping way

Single-head horizontal high-speed central taping machine + dual-head side taping machine

Taping tension

Adopt magnetic powder clutch + PLC automatic calculation, taping tension is constant from full bobbin to empty bobbin without manual adjustment

Take-up

Shaft-traversing, wire won't be damaged by pulling or pushing force in the corse of traversing, throw and distance of traversing can be adjusted arbitrarily as per wire specification.

 

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Feature:

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Main Application

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Main Models:

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