Analysis of Abnormality in Lifting of Dump Truck Body


Abnormalities in the lifting process of dump trucks are based on different conditions. The reasons for their formation can be roughly classified into the following types:

1. The gear pump is running but the car is not lifting or lifting very slowly. The most direct cause of this situation is the lack of oil pressure. The factors that lead to insufficient oil pressure are: the valve stem of the distribution valve is not in place, the check valve inside the valve is abnormal, there is foreign matter on the valve cushion, and the check valve loosens off and clogs the pipeline. , other hydraulic pipeline damage, resulting in serious leakage, serious shortage of oil, then, should be based on different circumstances to take appropriate treatment methods, such as the replacement of gear pumps, adjust the distribution valve position, maintenance, replacement of hydraulic cylinders, hydraulic lines, installation Check valve and so on. It is worth noting that when the distribution valve position is not accurate and the internal one-way valve is not closed tightly, it may cause the empty car to stop.

2. Difficulties in the lifting of the carriage and the slow lifting of the train are turbulent. Difficulties in lifting the carriage include the following: lack of fuel in the fuel tank; serious blockage of the fuel tank filter or pipeline; failure of the oil pump, no fuel supply; failure of the oil return valve of the distribution valve in the oil return position; pressure relief of the overflow valve, high pressure Oil pump leakage; lifting cylinder and limit valve issuing, making the gas path to the distribution of the main valve connected for a long time; lack of air pressure in the air reservoir; power take off, oil pump gear work is not good; hydraulic oil is not clean, impurity stuck distribution valve .

3. There are some reasons for the slow rise of the lift: the return oil path is not smooth, the frictional resistance of the lift cylinder is too large; the lift cylinder limit valve is not tightly closed, the lifting cylinder seal is not tightly sealed, resulting in oil Inadequate pressure; the efficiency of the gear pump is reduced, the fuel tank volume is insufficient, and the gear pump fails to reach the specified oil discharge volume; the pipeline is seriously blocked or leaking.

4. The car cannot be lowered after being lifted. The reasons for this situation are the following: one is that the distribution valve slide lever is not in place; the piston rod has been bent and deformed; sometimes the motion of the lift tipping mechanism is contaminated due to sundries, and there may be a delay in the use of a long time. Death phenomenon; improper operation, lifting is too large, the angle exceeds the design maximum lifting angle, there is institutional dead point.

5. Insufficient lifting or lifting of the car is not smooth. The occurrence of such failure is generally nothing more than two kinds of situations: First, the lack of oil, and second, the oil into the air. When the amount of oil is insufficient, the hydraulic pressure cannot be reached, the car cannot be lifted to the maximum angle, and the rise is not smooth.

6. The lift of the carriage cannot stop at any position or drop by itself after the carriage is lifted. Lifting the car can not stop at any position, mostly dirty oil, so that the check valve is not strict, or the distribution valve, return valve is not strictly sealed; the reason for the self-fall after the carriage lifted: check valve stuck; Lifting cylinder seal is poorly sealed; distribution valve is stuck and not fully seated; piping is leaking.

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